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Drehfalle and Sperklinke – Automation

Drehfalle and Sperklinke – Automation

2021
WITTE Nejdek, spol. s r.o.
CZ-Nejdek
Development, Design. Production and assembly drawings, implementation, and commissioning

The B58 automated workstation is designed for loading Global Delta and Mondeo mouldings into multiple moulds in a vertical injection moulding machine with a rotary table. The workstation is designed exclusively for fully automated operation. Handling is performed by two ABB robots – a six-axis IRB 2600 and a SCARA IRB 910SC. The input pellets are poured into a hopper, sorted using a vibrating bar and visually detected by a camera system. The selected parts are loaded into the mould and then inserted into the injection moulding machine. After injection moulding, the robots handle the finished mouldings and sort them according to quality into KLT crates or a special box for NIO parts. The entire workplace is protected by safety fencing and equipped with elements for a high level of safety.

Workplace elements

  • ABB IRB 2600 industrial robot (6-axis)
  • ABB SCARA IRB 910SC robot
  • Podesta with integrated handling of slugs
  • Hopper, step feeder and vibrating bar
  • Camera system with illuminated zone
  • Belt conveyor with multiple outlets and chutes
  • Matrix with swing drive

Benefits and advantages of the solution

  • Fully automated loading and handling of moulded parts
  • Consistent quality thanks to precise sorting and stacking
  • Increased production productivity without interruption
  • Reduced need for manual labour and labour savings
  • Possibility of separating defective parts during the process

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benefits

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daniel nedbal

Managing Director

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